1. Planning & Objectives |
Identified asset health goals and maintenance KPIs with operations team. |
Clear KPIs for downtime, failure rates, and maintenance costs. |
2. Data Collection |
- IoT sensor data (vibration, temperature, etc.)
- Maintenance logs & historical failure data
- Usage patterns and production data
|
Comprehensive dataset capturing asset health indicators. |
3. Data Cleaning & Preparation |
- Removed noisy/outlier data
- Created features for failure prediction
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Reliable dataset for predictive modeling. |
4. Model Building |
Developed predictive models to forecast asset failures and maintenance needs. |
Predictive model estimating equipment failure likelihood. |
5. Visualization & Insights |
- Dashboards with health scores and risk indicators
- Visual maintenance schedules
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Actionable insights for preventive maintenance planning. |
6. Testing & Validation |
- Model accuracy validation
- Stakeholder reviews and refinements
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Reliable, actionable maintenance insights. |
Final Output |
Fully functional predictive maintenance system integrated with operations dashboards. |
- Reduced downtime by 25%
- Lower maintenance costs
- Improved asset performance
|