Predictive Maintenance Project - Stepwise Process

Step Description Output
1. Planning & Objectives Identified asset health goals and maintenance KPIs with operations team. Clear KPIs for downtime, failure rates, and maintenance costs.
2. Data Collection
  • IoT sensor data (vibration, temperature, etc.)
  • Maintenance logs & historical failure data
  • Usage patterns and production data
Comprehensive dataset capturing asset health indicators.
3. Data Cleaning & Preparation
  • Removed noisy/outlier data
  • Created features for failure prediction
Reliable dataset for predictive modeling.
4. Model Building Developed predictive models to forecast asset failures and maintenance needs. Predictive model estimating equipment failure likelihood.
5. Visualization & Insights
  • Dashboards with health scores and risk indicators
  • Visual maintenance schedules
Actionable insights for preventive maintenance planning.
6. Testing & Validation
  • Model accuracy validation
  • Stakeholder reviews and refinements
Reliable, actionable maintenance insights.
Final Output Fully functional predictive maintenance system integrated with operations dashboards.
  • Reduced downtime by 25%
  • Lower maintenance costs
  • Improved asset performance